The most important thing to me about building a kit car was to utilize my 2.3l turbo SVO engine and transmission. I had kept this power unit from my 84 SVO Mustang, the first car that I had bought new from the showroom. I wanted to build a car around that engine and I had researched so many options that it would be worthless to even try to describe it. But I settled on the idea of using a Lotus 7 style platform because of its simplicity and performance. I hung around some of the forums and got the idea that the GBS might be a good way to get a car together. So as I worked on a specification for my GBS Zero build I used my SVO engine for dimensions. Then I rebuilt the engine and trans so that when the kit came together it would be prepared for some real driving. Besides, the engine had been sitting under a tarp for years. At least it wasn't frozen.
Fitting the engine and bell housing
I arranged the chassis back onto the furniture dollies and positioned it into the work area so that I had room to maneuver the engine hoist. I assembled the engine with the bell housing after having trimmed a little more off the starter hump opening. I tried to lower the engine into place with the front pulley in place but could not find just the right angle to get it into the bay. As a result, I am looking into a two groove pulley so that it will be a little shorter. Esslinger makes just such an underdrive v-belt pulley with the added advantage of being a little smaller in diameter at 4 inches instead of the stock 6 inches. The good news is that the SVO intake manifold fits into the space like it was engineered for it. I had to remove the oil cooler spigot from the boss on the botton side of the manifold cooling passage but I think I can plug the upper opening and use the lower opening for the spigot. I will have to determine whether I need to use the temperature sensor that was ...

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